Archives November 2024

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PAINT MIXING ROOM – The Perfect Preparation for Painting

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Paint Mixing Room

The main reason for having a mixing room is to provide a safe space for employees to perform their work. Paints and dangerous compounds need to be stored in a specific area to reduce exposure to toxic substances. Sophisticated filtration systems help keep this workspace safe by removing dangerous fumes.

Adding a mixing room to your paint booth indeed serves multiple purposes beyond safety. It enhances operational efficiency by providing a dedicated space for preparing paint mixtures, which can streamline workflow and reduce the risk of contamination. This separation allows for better organization and minimizes the chances of errors during the mixing process, ultimately leading to higher quality finishes.

Why Paint needs to be mixed properly?

Many paints tend to separate during storage, with the heavier components settling to the bottom and need to be mixed before use.

Process of Mixing Paint

For best results, follow these steps: Mix the base components as per the one-part painting technique above Pour the activator into the same container as the base, stirring continuously to ensure an even pour. Use a stirrer or drill bit to mix for the specified time, usually about 10 minutes.

Components of Paint Mixing

Indeed, paints are composed of four primary ingredients: pigments, binders, solvents, and additives. Pigments: These are the colorants that provide the paint with its hue and opacity. Binders: Binders are the components that hold the pigments together and adhere them to the surface being painted. Solvents: These are the liquids that dissolve the binders and help to adjust the viscosity of the paint for application. Additives: These are various substances added to enhance specific properties of the paint.

Single Pack Paints

Using the right stirrer for one-part paints is crucial to ensure a thorough and even mix. A suitable stirrer should be made of a material that won’t react with the paint, such as plastic or wood, and should be long enough to reach the bottom of the container. This will help to incorporate any settled pigments and achieve a consistent color and texture throughout the paint.

Two Pack Paints

The chemical reaction between the base and the activator is essential for achieving a durable and long-lasting finish. It’s crucial to mix them only when you’re prepared to apply the paint, as once combined, the working time is limited before it begins to cure.

Why do Painters add Water to Paint?

When using water-based paints, painters add a small amount of water to their paint for the following reasons:

  • Change the consistency to make application easier
  • Increase coverage
  • Cut costs

References





Automotive

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A Comprehensive Guide to PAINT SPRAY GUN

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What is CLMS?

Types

The three main types of spray guns are : airless, pneumatic, and HVLP (high-volume, low-pressure).

Airless paint sprayers

Paint sprayers are popular tools among both DIY enthusiasts and professionals in the home improvement industry due to their efficiency and ability to cover large areas quickly. Free paint sprayers, which utilize a suction tube to draw paint from a pot, are particularly effective for larger projects where speed and coverage are essential.

Pneumatic paint sprayers

Air pressure pistols, commonly referred to as spray guns, utilize compressed air from an air compressor to atomize paint into a fine mist or aerosol. This method allows for an even and controlled application of paint, making it ideal for various projects, including interior painting and finishing work. The ability to create a fog-like spray enables users to cover large areas quickly and achieve a smooth, professional finish.

HVLP Spray gun

HVLP sprayers are indeed gaining popularity due to their ability to produce a finer spray pattern while operating at lower pressure. This characteristic makes them particularly suitable for detailed work and applications on intricate surfaces, such as furniture, cabinetry, and crafts.

  • Airless paint sprayers are perfect for large-scale projects like painting interior and exterior walls.
  • HVLP sprayers excel at detailed work, making them ideal for cabinets, furniture, and precision tasks. However, their slower speed and need for frequent cup refills make them less suitable for larger jobs.
  • Compressed air systems are highly effective for painting metals, particularly in the automotive industry.

Primer?

Primers are essential in the painting process as they enhance the adhesion of paint to various surfaces, ensuring a smoother finish and improving the longevity of the paint job. Additionally, primers can help seal porous surfaces, prevent stains from bleeding through, and provide a uniform base for the topcoat.

Base coat?

A base coat serves several important functions in the painting process. It not only provides a smooth surface for the topcoat but also improves adhesion, ensuring that the finish coat adheres properly and lasts longer. Additionally, base coats can help to block stains and prevent them from bleeding through the topcoat, which is particularly useful when painting over surfaces with existing discoloration. The choice of base coat can significantly impact the final appearance and durability of the paint job.

Clear coat?

A clear coat serves as a protective layer over the color coat and primer in automotive and other painting applications. Its primary function is to shield the underlying layers from various environmental factors, including UV rays, oxidation, acid rain, road salt, and pollutants like bird droppings.

Solution for Paint Spray Gun

ATS ELGI offers SPRAY GUN for Primer painting, Base coat and Clear coat.

Primer Gravity Gun – 1.8mm GTI PROLite Gravity Gun – 1.3mm GTI PROLite Gravity Gun – 1.4mm

References

https://www.moglix.com/articles/guide-to-different-types-of-paint-sprayers-and-their-applications?srsltid=AfmBOoq1AamE-
https://www.corrosionpedia.com/definition/2873/basecoat
https://ronixtools.com/en/blog/types-of-spray-guns/





Automotive

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Revolutionizing the Efficient Handling of High-Voltage Batteries

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As electric vehicles (EVs) gain traction worldwide, the demand for effective tools to maintain and service them has skyrocketed. One such essential tool in the EV service industry is the EV Battery Lift, a specialized equipment designed to safely and efficiently load and unload high-voltage (HV) batteries from EVs. When combined with the two-post hydraulic lift, the EV Battery Lift becomes an indispensable component for garages, workshops, and service centre handling Electric Vehicles.

What is an EV Battery Lift?

An EV Battery Lift is a robust and precision-engineered lift system designed specifically to handle the large, heavy, and high-voltage batteries found in electric vehicles. These batteries can weigh hundreds of kilograms, making manual handling unsafe and impractical.

The EV Battery Lift ensures:

  • Efficiency: It speeds up the process of removing and reinstalling batteries from Electric Vehicles.
  • Precision: Adjustable platforms allow exact positioning during installation or removal.
  • Safety: It minimizes the risk of injuries as it has mechanical auto ratchet lock & foot pedal lock release.

Why Are EV Battery Lifts Essential?

  • Weight and Size of HV Batteries
    High-voltage batteries are massive and require careful handling. EV Battery Lift’s are designed to support their weight and dimensions securely.
  • Safety Concerns
    These batteries carry high voltage, and improper handling can lead to dangerous situations. Using a specialized lift reduces the chance of accidents.
  • Efficiency in EV Maintenance
    In an EV workshop, time is money. With an EV Battery Lift, technicians can quickly and accurately access the battery, minimizing downtime.

Key Features of an EV Battery Lift

How It Works with a Two Post Hydraulic Lift:

  • Vehicle Lifting: The EV is elevated using a two-post hydraulic lift, exposing the underside.
  • Battery Positioning: The EV Battery Lift is rolled into position beneath the battery compartment.
  • Securing the Battery: The lift platform is adjusted to cradle the battery securely.
  • Removal/Installation: The battery is unbolted and gently lowered for maintenance or replacement.

Advantages

The Primary benefit of using EV Battery Lift is for easier handling of the HV Battery (loading and unloading) from the Electric Vehicle.

Also, it can be used for loading and unloading of the drivetrain.

With a single manpower EV Battery Lift can be easily maneuvered with and without load. Hence, the same product can be used to move the HV Battery/drivetrain across the service center.

As the EV Battery Lift has auto ratchet guided lock, It can also be used as work bench for HV Battery servicing at the desired height at the dealership.

The product has wider platform for handling larger battery packs.

Conclusion

An EV Battery Lift is more than just a convenience – it’s a necessity for modern Electric Vehicle maintenance. When paired with a two-post hydraulic lift, it transforms how workshops approach HV battery handling, ensuring operations are efficient, safe, and future-ready.

Reference:





Automotive

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EV Diagnostics: A Comprehensive Guide to EV Driveline 

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As electric vehicles (EVs) continue to gain popularity, the need for effective EV diagnostics has become increasingly important. The complex electrical systems and power electronics that drive these vehicles require specialized knowledge and tools to diagnose and repair. Understanding the intricacies of electric vehicle diagnostics is crucial for technicians and even EV owners, to ensure the optimal performance and longevity of these cutting-edge vehicles.

Electric vehicles (EVs) have revolutionized the automotive industry with their unique driveline components. At the heart of an EV lies a powerful electric motor, capable of delivering instant torque and high efficiency. These motors come in various types, including DC series motors, brushless DC motors, and permanent magnet synchronous motors (PMSMs). Each type has its own advantages, such as the high torque output of DC series motors or the compact design and improved heat management of brushless DC motors.

The battery system is another crucial component, typically consisting of lithium-ion cells. These batteries store an impressive amount of energy, with some packs holding up to 82 kilowatt-hours – enough to power an average U.S. home for about two-and-a-half days. The battery management system (BMS) plays a vital role in protecting the battery and optimizing its performance.

Power electronics form the bridge between the battery and the motor, converting DC to AC as needed. Lastly, the transmission in EVs is often simplified to a single-gear system, thanks to the wide RPM range of electric motors. This design contributes to the overall efficiency and smooth operation of electric vehicles.

The world of electric vehicle diagnostics has evolved rapidly, bringing forth a range of specialized tools. OBD-II scanners, originally designed for conventional vehicles, now play a crucial role in EV diagnostics. These devices can read and clear Diagnostic Trouble Codes (DTCs), helping technicians pinpoint issues quickly.

Battery testers, specifically crafted for EVs, assess battery health by measuring state of charge, voltage, and temperature. They’re essential for identifying potential battery failures or damage. Multimeters and oscilloscopes are indispensable for diagnosing circuit problems, with the latter providing detailed waveform analysis.

Thermal imaging cameras have emerged as a game-changer in EV diagnostics. These non-invasive tools use infrared technology to detect temperature variations, revealing hotspots in battery packs, motors, and high-voltage components. They’re particularly useful for identifying poor connections or insulation breakdown in high-voltage cables.

Electric vehicles (EVs) face unique challenges in their driveline systems. Battery degradation is a common concern, but proper maintenance can slow this process. Keeping the battery charged between 20% and 80% and avoiding extreme temperatures helps prolong its life. Loose connections in the electrical system can cause unexpected motor shutdowns. Regenerative braking performance may decrease in cold conditions or when the battery is fully charged. Charging problems can stem from cold temperatures, shared loading at public stations, or software updates. Regular monitoring and proactive measures are key to maintaining optimal EV driveline performance.

This video is sponsored by BendPak.

The post EV Diagnostics: A Comprehensive Guide to EV Driveline  appeared first on Brake & Front End.



Automotive

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Main di Panen4D: Gak Cuma Seru, Tapi Juga Bisa Bikin Kantong Tebal!

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panen4d

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GM Energy Introduces Powerbank to Store, Transfer Energy

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GM Energy has introduced the GM Energy PowerBank, a stationary storage product designed for electric vehicle (EV) owners to store and transfer energy from the grid and integrate with solar power equipment. The GM Energy PowerBank is available in 10.6 kWh and 17.7 kWh battery capacity variants and can provide power during outages or help offset higher electricity rates during peak demand, the company said. Customers can also store and use captured solar energy, supplement EV charging, and power a home without an EV present.

By combining two 17.7 kWh PowerBanks, consumers can create 35.4 kWh of stationary storage, enough to power the average American home for up to 20 hours, GM Energy said.

“One of the core differentiators of GM Energy’s portfolio is its modularity,” Wade Sheffer, vice president of GM Energy, said. “The flexibility of our energy management tools, combined with one of the market’s largest lineups of vehicle-to-home-capable EVs, gives our customers more control over their energy use, helping to mitigate the impact of power outages, integrating renewable energy options and unlocking additional values.”

The GM Energy PowerBank is available for purchase as part of the GM Energy home system bundle, which includes a GM Energy PowerShift charger and GM Energy vehicle-to-home enablement kit. Customers who previously purchased the GM Energy V2H bundle can add a GM Energy PowerBank, GM Energy said.

For solar power integration, GM Energy said it will refer customers to preferred installer Qmerit for site assessments, compatibility checks, and personalized quotes. The GM Energy PowerBank and compatible solar power systems will be accessible via GM’s brand mobile apps.





Automotive

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FCS Automotive Announces 39 New Numbers

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FCS Automotive announces the release of 39 new numbers. The new numbers represent over 8 Million vehicles on the US and Canadian road, today! The new numbers cover popular applications such as a Ford F-150, KIA Soul, Nissan Versa, Dodge Journey and much more!

FCS says it is dedicated to continuously expanding coverage and releasing first-to-market products.

  • 12 Suspension Strut and Coil Spring Assemblies
  • 6 Shock Absorber Assembly Kits
  • 16 Suspension Struts
  • 5 Shock Absorbers

The post FCS Automotive Announces 39 New Numbers appeared first on Brake & Front End.



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A Comprehensive Guide to Infrared Paint Curing System for Professionals

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Does Infrared light cure Paint?

Electric infrared curing technology is a great addition to your paint booth’s curing mode and may significantly shorten drying times for any type of paint, whether you utilise a mobile or rail-mounted system.They cut the hours-long drying process down to minutes.

Paint curing in cold weather might take up to twice as long, which will significantly lower your productivity. However, you can cure body fillers, paints, primers, and lacquers in less than ten minutes if you use an IR paint booth.

Classification of Infrared waves

Three types of infrared heating are commonly distinguished: short wave, medium wave, and long wave. A portion of the sun’s natural light spectrum, infrared waves don’t cause damage to skin like UV rays.

Short Wave

Refers to non-visible light with a wavelength of around 1400–3000 nanometres (nm). Because SWIR light falls outside of the visible spectrum (400–700 nm), it is invisible to the human eye

Medium Wave

A portion of the electromagnetic spectrum’s infrared band that spans wavelengths of 3µm to 5µm (3,000–5,000nm). Thermal imaging cameras that are not cooled detect radiant heat like this.

Long Wave

The subset of infrared band of the electromagnetic spectrum, covering the wavelengths ranging from 8µm to 14µm (8,000 to 14,000nm).

Heat Transfer Methods

Conduction

In the Conduction method, the heat transfer occurs between objects by direct contact.

Convection

In the Convection method, the heat transfer takes within the fluid.

Radiation

In the Radiation method, the heat transfer occurs without involving particles through electromagnetic waves.

How to Infrared dryer works?

A reflector and a heating element are the two main parts of an infrared heater. Heat is produced by the heating element from chemical energy received from fuel or electricity. This thermal energy is then directed towards surrounding objects by the reflector as radiant heat.

Types of Infrared heaters

There are three major industrial infrared heaters: quartz, ceramic, and metal sheaths. These heaters use electromagnetic infrared rays, achieving temperature from 1300 ° F to 1600 ° F (704 ° C to 871 ° C) according to their structure, and improving both efficiency and productivity. You can do it. Among them, quartz heaters are known to reach the highest temperatures and ceramic heaters are the most economical.

Quartz Infrared Heaters : Quartz infrared heaters produce short wavelengths and provide the hottest type of infrared heat. They are great for high temperature applications but are not suitable for heating open spaces.

  • Ceramic infrared stammering : inexpensive ceramic infrared radiators and are used for heat places.
  • Metal infrared storm : metal infrared radiators are the most durable and can reach a temperature higher than 2000 ° F (1093 ° C). It can be used in immersion heating systems.

Solution for Paint Baking

ATS ELGI Offers Paint Booth with Infrared system. Infrared (IR) dryers are globally invented and in a very short time, itsucceeds in providing a professional solution for drying a painted surface with better quality.





Automotive

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The Essential Guide to Centralized Lubrication Management System (CLMS)

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What is CLMS?

The Centralized Lubrication Management System (CLMS) supplies individual lube points or groups of points with precisely metered amounts of lubricant from a single location to meet their varying needs.

This system is designed to increase the efficiency of the oil change process and provides full visibility on the quantity of oil dispensed.

Advantages of Centralized Lubrication Management System

  • Ease of Use -Its simple and in-built a product for users.
  • Increase in Productivity – Which improvement in the efficiency and output .
  • Oil Accountability – The processes & measures in place to ensure proper tracking, usage, and manage of the oil inventory.
  • Customized Report – Enhance decision-making by providing clear, relevant insights to user & organization
  • Compact Size and Easy Mounting – Product is designed to occupy minimal space, can be installed quickly and without complicated procedures.
  • Precise Dispensing – Essential for optimizing processes, reducing costs, and ensuring quality outcomes

Centralized Lubrication Management System (CLMS) Benefit at Workshops

  • Improved Efficiency: Streamlines the lubrication process by automating the delivery of lubricant to multiple points, reducing manual labor and time.
  • Cost Savings: Minimizes lubricant waste through precise dispensing and reduces labor costs related with manual lubrication.
  • Consistent Lubrication: Ensures that all machinery receives the proper amount of lubricant, improving performance and extending equipment life.
  • Enhanced Equipment Reliability: Regular and accurate lubrication helps prevent breakdowns and reduces maintenance costs.
  • Centralized Monitoring: Provides real-time data and analytics on lubrication practices, enabling better decision-making and proactive maintenance.
  • Safety Improvements: Reduces the risk of accidents associated with manual lubrication tasks and helps maintain a cleaner work environment.
  • Environmental Benefits: Reduces spillage and waste, contributing to more sustainable operations.

Models & Configuration of Centralized Lubrication Management System

Conclusion

Centralized Lubrication Management System, CLMS ensures consistent and accurate oil change process, minimizes downtime, and enhances workplace efficiency. Investing in a CLMS is a proactive step toward more sustainable and efficient maintenance practices, ultimately contributing to greater productivity and a stronger bottom line.





Automotive

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ECM Connector Damage

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Learn why inspecting sensitive sockets like the ECM, PCM, and transmission control module connectors is crucial for a reliable vehicle connection. These connectors can house over 200 delicate pins that, if misaligned or damaged, can trigger error codes—or worse, prevent the vehicle from running. Before plugging in a wiring harness, take a close look to ensure all pins are intact and free from debris. This simple check can save you from major headaches down the road.

This video is sponsored by Auto Value and Bumper to Bumper.

The post ECM Connector Damage appeared first on Brake & Front End.



Automotive